Mechanical work involves many indicators every day, especially in the production of cables. It is necessary to go through rigorous quality control to deliver high-quality products to consumers. Then the requirements for indicators will naturally be higher. At the same time, consumers can also learn relevant information through these indicators. Let’s take a look at several production indicators that are closely related to consumers.
Scrap rate
Definition: This percentage is obtained by dividing the scrap material cost by the total production cost or the total scrap production by the total product volume.
Purpose: Used as a result measurement to determine whether the production process is produced in accordance with standardization.
Rework rate
Definition: It means the proportion of time spent on rework, which is obtained by dividing the rework hours by the production labor hours or the total number of rework (repair) products by the total production quantity.
Purpose: Used for result measurement, it can improve those workstations with operating problems.
Product warehouse inspection pass rate
Definition: This indicator is obtained by dividing the number of products that pass the warehouse inspection by the total number of warehouse inspections
Purpose: It can be used to measure the quality level of the entire production process.
Number of unqualified products (or product defect rate)
Definition: The ratio of the number of customer returns/rejections or the number of unqualified products to the number of partial shipments or the total number of production per 10,000 products.
Purpose: Used as a result measurement to fully display the impact of product dissatisfaction so that we can focus on solving problems.
Customer inspection pass rate
Definition: The number of products delivered that have passed customer inspection and passed the inspection once divided by the total number of delivered products.
Purpose: Used as a result measurement to measure the quality level of finished products shipped out of the warehouse.
Batch unqualified rate
Definition: It refers to the ratio of the number of batches that need to be reworked (or repaired or scrapped) due to unqualified inspection in all inspection batches within a certain period of time to the total number of inspection batches.
Purpose: Used as a result measurement to monitor the overall quality level of the process.
A production batch refers to a batch of products of a certain number that is put into production as determined by the production plan. What is directly related to consumers is the batch failure rate. The most common place to see it is in the State Grid’s random inspection reports. Consumers can judge whether the product is produced in the same batch as the failed products based on the batch information on the product. In addition, you can also judge the process and equipment based on other indicators given by major wire and cable manufacturers before purchasing.
Post time: Oct-21-2024
